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Survival Fact #113

Square peg, round hole: how duct tape saved the Apollo 13 crew

Because the command module's square CO2 canisters didn't fit the lunar module's round openings, the Apollo 13 crew built an adapter out of cardboard, plastic bags and duct tape, following instructions from the ground.

October 8, 2026 · 2 min read · 4 sources

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On the evening of April 13, 1970, Apollo 13 is about 200,000 miles from Earth. Then comes a bang: an oxygen tank explodes in the service module. Jack Swigert radios the famous line: “Houston, we’ve had a problem here.”

The moon lander becomes a lifeboat

On board are James Lovell, Fred Haise and Jack Swigert. Now the goal is to get the crew safely back to Earth. The three move into the lunar module, which NASA calls their lifeboat. The catch: the lander was designed to support 2 men for 2 days. Now it had to keep 3 men going for about 4 days.

After a day and a half in the lander, a warning light comes on. Carbon dioxide in the cabin air has built up to a dangerous level. The lander only had a limited supply of lithium hydroxide, the stuff that scrubs CO2 out of the air. The command module still had canisters, but they were square. The openings in the lander: round.

Craft hour with 60 engineers

On the ground, engineer Ed Smylie took over with about 60 other engineers. His summary: “You can’t put a square peg in a round hole, and that’s what we had.” The team had less than 2 days, and it could only use materials already on board.

The fix: an adapter made of 2 command module canisters, plastic garment bags, cardboard from the cover of the flight plan, a spacesuit hose and a roll of gray duct tape. It was designed and tested on the ground at the Manned Spacecraft Center first. Then mission control talked the crew through it step by step: where to find each part and how to build the thing. NASA calls the result the “mailbox.”

Why duct tape of all things? Smylie put it like this: “If you’re a Southern boy, if it moves and it’s not supposed to, you use duct tape.”

Cold, but home

It still wasn’t cozy. The temperature dropped to 38 degrees Fahrenheit, and condensation formed on all the walls. On April 17, 1970, the three splashed down gently in the Pacific near Samoa and were picked up by the USS Iwo Jima.

Lovell lost 14 pounds on the mission. The crew lost a combined 31.5 pounds, nearly 50 percent more than other crews.

Ed Smylie died in 2025 at 95. Three astronauts, one roll of gray tape, and in the end, square finally connected to round.

The evidence

  1. 1NASA: Apollo 13: Mission Details
  2. 2NASA: Putting a Square Peg in a Round Hole
  3. 3The Boston Globe: Ed Smylie, who saved Apollo 13 crew with duct tape, dies at 95
  4. 4Space Center Houston: Apollo 13

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5

🎃 The golden pumpkin! Here is your secret Halloween fact:

The first jack-o’-lanterns were turnips. In Ireland and other Celtic regions in the 19th and early 20th centuries, people carved faces into turnips, sometimes potatoes or beets, and put a candle inside. It was meant to keep away the restless spirit “Stingy Jack”, who was barred from both heaven and hell. The National Museum of Ireland in County Mayo still keeps a plaster cast of a carved turnip from Donegal with “a pinched angry face”.

Source: Smithsonian Magazine